Generally, some electric electrical products are composed of many parts. In the production and processing, each component of the product must be screwed together according to the screws. There are several processes that must be carried out in the production of some electrical products, such as drilling, tapping At this stage, a single automatic screw locking machine and equipment has long been unable to meet the manufacturing regulations of such companies. The multi-process automatic screw locking machine can integrate many processes into one machine and automatically perform, greatly simplifying the labor force. workload and improve efficiency. Taking two categories of commodities as examples, the advantages and feasibility analysis of multi-process locking screw machines are summarized.

The parts of circuit breaker products must be assembled manually and different components are composed according to the screws. There are seven parts of the product that must be assembled. If the products are assembled manually, it may occupy a lot of labor costs and economic costs, and at the same time, it will also cause high productivity. not tall. The multi-process automatic screw locking machine can surround the screw locking process and the components to complete the full automation, which greatly enhances the productivity and saves manpower. The multi-process design scheme here means that each process carries out an assembly daily task, and multiple processes carry out several assembly daily tasks, which saves the production line conveyor belt, and can immediately complete the assembly line operation on the turntable of the automatic locking screw machine. The screw-locking and screw-feeding processes are carried out automatically by the machine, while the screw-locking process only takes 2-3 seconds, and the circular operation is performed synchronously, that is, the entire screw-locking process only takes 2-3 seconds.

Wall switch socket field multi-axis lock screw machine

The product is that the internal parts of the power switch must be assembled, produced, processed and locked. The traditional method is to first make the clamps by hand, and then punch, tap, and screw on the screws. The assembly speed is relatively slow and the productivity is low. The equipment must be 8S; in order to improve productivity, an automatic screwing machine integrating automatic production, processing and assembly is designed to replace manual processing and assembly.

The size of the parts is small, and the clamping is inconvenient. In the past, the company's three processes of processing holes, tapping and screwing were incompatible with each other, and the production and processing efficiency was low.

Due to the small size of the equipment, the probability of errors is high, and the control of product quality cannot be guaranteed. Manual assembly is relatively slow, and the assembly difficulty factor is also very large; and many processes are decentralized in production and processing, with low productivity and high commodity production costs.

The design scheme of the multi-process automatic locking screw machine, according to the user's regulations, the production and processing of the design scheme, the production and processing of the assembly machine, and the assembly of goods are carried out in four steps, namely feeding, production and processing, assembly, and material preparation.

The design scheme of fully automatic loading of M3 screws into the equipment; the machine equipment automatically loads the screws into the automatic clamping equipment according to the nail feeder, and then moves forward according to the starter-cylinder piston rod, which promotes the forward posture of the running cloak, and then Do the daily quest for automatic screwing. Instead, perform the retreat pose.

Assembling the power socket copper column punching, tapping, automatic screw hot pressing, and the result of capital investment in trial production, reasonably solved the difficult problem of manual assembly. It increases productivity, reduces manufacturing costs, improves product quality, and reduces defective rates. At the same time, it also reduces the labor efficiency of staff and improves the safety factor.